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APEXi S-AFC Installation
-Disclaimer-
A'PEX Integration and Saturnspeed.com shall not be held liable for any damage to property or persons resulting from installation or tuning or the S-AFC. A'PEXi has not authorized the installation of the Super AFC on any or the Saturn model line. Installation of this device should be done at the owners risk. Adjustment of this device should not be done by the driver while the vehicle is underway.
Overview

The A'PEXi S-AFC is a piggyback computer. This basically means that it cannot function without your stock PCM.

The S-AFC uses a simple principal to do a very complex thing. It takes the signal from the stock MAP Sensor, and filters it, then passes it on to the PCM. The PCM does not know that the S-AFC is lying to it, so it goes on it's merry way thinking that the signal it is receiving is direct from the MAP sensor. This is an incredibly simplified explanation for what the S-AFC does.

Before you begin this installation, please completely read the literature that was included with your S-AFC. It will be difficult, due to the fact that some of it is entirely in Japanese. Some is also poorly translated.

Install

First, disconnect the negative battery terminal. This is ABSOLUTELY NECESSARY. You will be cutting and connecting wires to your vehicles PCM. Any spark or discharge can permanently disable both your PCM and the S-AFC.

Next, locate an appropriate mounting spot for your S-AFC. The bracket and tape included will give you a wide range of options. We chose to mount ours on the bracket, then wedge in between the gap at the top of the center AC vents. This has held extremely well even during violent maneuvers. If you want a sleeper look, you can mount it lower,or even in your glovebox. But really folks, who would buy this thing and then hide it? The only drawback to where we mounted ours, is that it is plainly visible from the outside or the vehicle. Most folks in our area have no clue what it is, but savvy import races will know, and wonder what else you have done. It also baffles police officers, but don't ask us how we know that.

Once your S-AFC is mounted, you need to route the wiring harness to the PCM. At this point it would be a good idea to leave the "signal harness" disconnected from the S-AFC. This will prevent any possible damage due to incorrect wiring.

Now comes the fun part. If you have a soldering iron, and heat shrink tubing, I would suggest you use it. We were short on time, so we just used crimp-type barrel connectors. This is not advisable due to the possibility of the connections coming loose.

Please note that these instructions apply to the OBD II PCM found in the 1996+ DOHC S-Series. The S-AFC will function in the OBD I S-Series. You should consult your Factory Service Manual for correct wire colors before proceeding.

OBD II S-Series PCM

Find the Light Green wire from the J2 PCM connector (small blue connector). This is the MAP Sensor signal wire. Cut the wire and strip both ends. Crimp the included male fitting to the wire leading TO the PCM. Crimp the included female fitting to the other end of the wire. This will allow you to bypass the S-AFC should the need ever arise.

Plug the male and female fitting from the S-AFC wiring harness in to the connections you just crimped to the PCM harness.

Locate the Pink wire from the J1 (large blue) connector. This is the ignition power wire. Splice in the Red wire from the S-AFC harness.

Locate the White wire from the J1 (large blue) connector. This is the Tach signal wire. Splice in the Green wire from the S-AFC harness.

Locate the Dark Blue wire on the J2 (small blue) connector. This is the TP Sensor signal wire. Splice in the Gray wire from the S-AFC harness.

Locate the Black wire with white stripe on the J2 (small blue) PCM connector. This is a tricky step so pay attention. Splice in the Brown wire from the S-AFC. Now move about an inch or two farther away from the PCM and splice in the Black wire from the S-AFC. This is very important. If you do not splice these wires in separately and it the proper location, the S-AFC will not function correctly.

Use wire ties to securely fasten all wires on either side of their connections. This will keep a misplaced toe under the dash from ripping apart all of your work. Use wire zip ties to route the "signal harness" back to the S-AFC connector. Finally bundle all unused wires. Don't worry about them. The S-AFC was designed to function on several different vehicles. Unless you are installing on a 300ZX TT or an RB20DETT, it is highly unlikely that you will use all of the wires.

Now you can close everything up, and reconnect your negative battery terminal.

DO NOT START YOUR ENGINE UNTIL YOU HAVE GONE THROUGH THE SETUP BELOW!
 
Optional Step
The "Blue Wire Mod"

This is a trick that some DSM guys use to get around needing an Air/Fuel ratio gauge. You can splice the Blue wire from the S-AFC harness into the O2 sensor signal wire. This is the Purple wire on the J3 (large brown or large pink) connector. This method will allow you to view the approximate O2 sensor voltage on the check sensor screen of the S-AFC. Due to the fact that there is already a slight load on that wire, the voltage will not be entirely correct. I do not recommend tuning from this, but since it is a practice that is out there, I thought it would be appropriate to cover it.



 
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